Automatic Pouching System for Medical Products

The Rollbag R3200 HS Med is a validatable pouching system for automatic packaging. The Rollbag R3200 HS Med automatic bagger is designed for cleanroom use and can package products at speeds of up to 40 bags per minute using Tyvek® or medical-grade paper rollstock tubing. The Rollbag R3200 HS Med automates the process of labeling, filling, and sealing medical products that are packaged in Tyvek pouches with a chevron seal and need to be sterilized as well as metallized polyester foil pouches.

The Rollbag R3200 HS Med features a 1-year limited warranty.

Operating Benefits
  • Uses tubing in a simple to operate, low maintenance design that provides lower material costs by forming pouches inline as they are filled and sealed
  • 7” color touchscreen with user-friendly interface and clear prompts
  • PLC with job storage, batch counters, packaging statistics, and login-in levels
  • Constant heat 5/16″ (8mm) wide chevron bottom seal and 5/16” (8mm) wide straight impulse top seal
  • Particle filter protects pouch interior and contents from airborne particulate matter
  • Compact design takes up a minimal footprint in the packaging area
  • Standard operating height of 34”
Sealing Benefits
  • Validation of time, temperature, and pressure
  • Controls provide calibrations fo temperature and pressure
  • Pressure and temperature sensors trigger alarm and stop operation when out of preset band
Maintenance Benefits
  • Off the shelf modular components for easy replacement
  • Remote networking capability for improved troubleshooting
  • Self-diagnostics ensure quick problem solving
  • Quick service access to all pneumatic and electrical components
  • Stainless steel frame for cleaning and hygiene
Set-Up Benefits
  • Utilizes Tyvek rollstock tubing for quick bag size changes and easy set-up
  • Adjustable height load shelf to support the bag during packaging
  • Interface ports to integrate counters, scales, and robotics
Safety Benefits
  • Safety light curtains for added operator safety during manual loading
  • Low power consumption design (1500 Watts)
  • CE compliant design for improved safety and troubleshooting

Foot Switch—Instead of using the start button, the cycle is activated via a foot switch. With this option the operator can have both hands free during filling of the bag.

Chevron Bagmaker Assembly—The bagmaker assembly is equipped with a 5/16” wide Chevron seal. With this feature rollstock up to 14″ wide can be used.

Seal Flattener Fingers—The seal flattener fingers go into the bag and stretch it taught prior to sealing, to minimize wrinkles in the seal area. This feature is ideal for bags that are filled with heavy products or ones that tend to pull on one size of the bag when it is filled.

Interface Port—Allows the bagger to communicate to external devices. When integrating the bagger, it can be set to either master or slave mode. This option includes the integration cable.

End of Roll Sensor—This sensor detects when the roll of bags is nearly empty and stops the bagger in order to allow changeover to a new roll of film.

Light Curtain—Prevents the operation of the bagger when the optical detection field is obstructed. Can also be used to trigger the start of the cycle, once the obstruction is no longer detected.

Air Expeller—The air expeller is a plate with a foam pad. This device presses against the bag prior to sealing, removing excess air.

Articulating Bag Support—This option supports the bag during the sealing process. At the end of the cycle the load shelf tilts down at an angle, dispensing the bag to the next step of the packaging operation. The maximum bag length with the standard articulating bag support is 18″.

Stainless Steel Frame—This feature is for medical environments that require a stainless steel frame for cleaning and hygiene purposes.

Film Guides—The film guides assure that the packaging material goes straight into the bagger by keeping the film in a fixed position. This option is ideal for narrow bags and poly tubing.

Model Rollbag R3200 HS Med
Automatic Bagger
Speed Up to 40 bags/min
(dependent on bag size, thickness, & product)
Bag Width 2″ – 14″
Bag Length 3″ – 32″
Bag Thickness 1 – 5mil
Seal Bar Opening Up to 6″
Electrical Requirement 120V @ 15A
Air Requirement 80psi @ 5CFM
Warranty 1 year limited warranty,
extendable up to 5 years
Dimensions
(W x D x H)
34″ x 52″ x 44″

Thermal Transfer Printer—If you need to print large text, images, or barcodes on your bag, then a thermal transfer printer is the right solution. Our thermal transfer printers are available in various widths (2” and 4”),  and resolutions.

Label Printer Applicator—Integrated label printer applicator ties into warehouse management system to print and apply a label directly on the outside of the bag.

Bag Support Outfeed Conveyor—Instead of a load shelf to support the bag, it is possible to use a bag support outfeed conveyor. This conveyor supports and lifts the bags during sealing, after which the sealed bags are transported to the left or right side of the bagger. This conveyor allows the operator to comfortably stand or sit in front of the bagger during packaging.

Adjustable Hole Punch—A pneumatic punch that puts a small perforated hole (flutter vent) in the bag, allowing for excess air to escape.

Hang Hole—Pneumatic punch that puts a round hang hole centered in the bag, below the seal area, to hang it on a rack

Outfeed Conveyor—The outfeed conveyor transports bags from the bagger up to table height. With every cycle of the bagger, the conveyor indexes one step. It consists of a horizontal section where the bag is dropped and an inclined section. The height and angle of the inclined section are adjustable. The conveyor is made of stainless steel and equipped with casters. The conveyor can be put in front of the bagger, like in the picture, or to the side of the machine.

Spare Parts Kit—This kit includes basic consumable and replacement parts for the machine. These parts include PTFE seal bar cover, pressure rubber, and perforation knife.