D542 AVTSV Med

Precision You Can Trust in Validatable Medical Packaging

The Audion D542 AVTSV, an upgrade to the 555 Med, is a dependable vertical band sealer for medical and pharmaceutical packaging. Engineered for repeatable precision, it delivers exceptional seal integrity, ensuring every bag meets the strictest compliance standards.

Equipped with an advanced control panel with a 7-inch full-color touchscreen, operators gain seamless control of all validated sealing parameters, including temperature, pressure, and speed.

Continuous Validation. Total Confidence.

Designed for environments where hermetic, validated seals are critical, the D542 AVTSV continuously monitors all key parameters throughout operation. If temperature, pressure, or speed deviate from the set values, the system immediately alerts the operator and bags that do not meet the required specifications are automatically reversed and rejected, ensuring only fully compliant products advance through the packaging process. Furthermore, process parameters and alarms can be logged through USB or via an Ethernet connection to a computer, supporting validated processes, traceability, and regulatory compliance.

Built for Demanding Medical & Pharma Applications

Constructed from high-grade stainless steel and built with Audion’s durable, compact design, this sealer integrates smoothly into existing production lines or functions as a reliable standalone unit. The intuitive interface allows operators to create and store multiple product recipes, and provides real-time data, alarms, and diagnostics for complete process control.

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Specifications

ModelD542 AVTSV
Seal Width7/16"
Max Temp250º C
Max Speed10 meters/min
Max weight on conveyor22 lbs
ExteriorStainless steel
Sealing height adjustable range30" - 46" from floor
Conveyor belt height15" - 33" from floor
Conveyor belt width10"
Power supply120V – 1ph – 60Hz
Power consumption1100 W
Dimensions (WxDxH)55" x 32" x 63"
Weight220 lbs
Warranty3 years

Features

Set-Up Benefits

  • Fast integration into existing production lines thanks to a compact, stainless-steel design that fits smoothly into cleanroom and pharmaceutical workflows.
  • Adjustable sealing and conveyor heights allow quick setup for different pouch sizes, operators, and production layouts.
  • Recipe storage speeds up changeovers by allowing validated sealing parameters to be saved and recalled instantly.
  • Optional barcode scanner enables near-instant product changeover by scanning a barcode instead of manually entering settings.
  • Rotate the head and use in horizontal or vertical configuration, ensuring the sealer fits your process orientation and space constraints.

User Benefits

  • 7-inch full-color touchscreen interface gives operators an intuitive, modern way to control temperature, pressure, and speed.
  • User Admin / Access Control ensures only authorized personnel can modify validated parameters, reducing risk of operator error.
  • Real-time parameter feedback keeps operators informed with live monitoring of seal temperature, pressure, and speed.
  • Process parameters and alarms can be logged through USB or via an Ethernet connection to a computer, supporting validated processes, traceability, and regulatory compliance.
  • Clear alarms, prompts, and diagnostics improve troubleshooting and reduce downtime.
  • Multiple recipe storage makes it easy to switch between materials or products without revalidation delays.

Operating Benefits

  • Continuous validation system ensures seal temperature, pressure, and speed stay within validated limits at all times.
  • Automatic reversal and rejection removes any pouch that fails to meet validated parameters, protecting product quality and compliance.
  • High throughput, sealing up to 10 meters per minute, ideal for high-volume medical or pharmaceutical production.
  • Heavy-duty stainless-steel construction delivers long-term durability in cleanrooms and demanding production environments.
  • Communication output for external conveyors enables full integration with automated feeding or takeaway systems.
  • Broad material compatibility, including sterilizable medical barrier pouches, poly laminates, and hermetic-seal applications.

Safety Benefits

  • Emergency Stop Button provides immediate shutdown capability to protect operators and equipment in unsafe situations.
  • CE-certified safety architecture ensures the machine meets European standards for guarding, controls, and operator protection.
  • Clear alarm notifications and visual warnings alert operators immediately if the machine moves outside safe operating limits.

Options

  • User Admin: Access control with login ID and password
  • Barcode scanner: Enables quick seal recipe change by scanning a barcode
  • Communication with external converyor belt: Output signal to external conveyor belt system to synchronize with D542 AVTSV

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