Rollbag® R3200 & R3200XL Auto Bagger

Automatic Poly Bagger

The Rollbag R3200 automatic bagger is the ultimate automatic poly bagger for high speed, versatile, and reliable packaging.

Available in Two Sizes—Rollbag R3200 and R3200XL

The R3200 automatic bagger can cycle at speeds up to 80 bags per minute using Rollbag pre-opened bags on a roll. With the optional bag maker assembly, this bagger can work with poly tubing, making the bag to the desired length while reducing material usage and costs. With the ability to run bags as small as 2” x 3” to as large as 16” x 32”, the standard R3200 bagger offers extreme flexibility. The larger R3200XL allows for using bags up to 22″ x 36″.

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Specifications

ModelRollbag R3200
Automatic Bagger
Rollbag R3200XL
Automatic Bagger
SpeedUp to 80 bags/minUp to 60 bags/min
Bag Width2" - 16"5" - 22"
Bag Length3" - 32"5" - 36"
Bag Thickness1 - 5mil1 - 5mil
Seal Bar OpeningUp to 6"Up to 11"
Electrical Requirement120V @ 15A120V @ 15A
Air Requirement80psi @ 5CFM80psi @ 7.5CFM
Warranty1 year limited warranty,
extendable up to 5 years
1 year limited warranty,
extendable up to 5 years
Dimensions
(W x D x H)
34" x 44" x 38" - 44"45" x 60" x 46" - 54"

Features

Operating Benefits

  • 7” color touchscreen with user-friendly interface and clear prompts
  • PLC with job storage, batch counters, packaging statistics, and login-in levels
  • Built in self-help diagnostics for troubleshooting
  • Compact design takes up minimal footprint in the packaging area
  • Standard operating height of 34.5” (4 height settings – 30.5”, 32.5”, 34.5”, 36.5” )

Set-Up Benefits

  • Utilizes Rollbag pre-opened bags-on-a-roll for quick bag size changes and easy set-up
  • Use with poly tubing (optional) –  lower material costs and change bag length on the fly
  • Interface ports to integrate counters, scales, and robotics
  • Adjustable height load shelf (optional) to support the bag during packaging
  • Ceramic heating element for fast start-up

Maintenance Benefits

  • Off the shelf modular components for easy replacement
  • Remote networking capability for improved troubleshooting
  • Self-diagnostics ensure quick problem solving
  • Quick service access to all pneumatic and electrical components
  • Comprehensive 5 year warranty (optional) which includes consumable parts & labor

Safety Benefits

  • Low pressure seal bar closing with obstruction detection
  • Low power consumption design (1800 Watts)
  • Safety cover protects access to the seal bar (when using a funnel)
  • CE compliant design for improved safety and troubleshooting

Options

Footswitch
Instead of using the start button, the cycle is activated via a foot switch. With this option, the operator can have both hands free during fulfillment of the bag.
Hand Activation Sensor
This sensor detects the presence of the operator’s hand above the loading area. Once the operator drops in the product and removes their hand from the loading area then the machine automatically cycles. This sensor eliminates a step in the packaging process, as the operator does not need to press a button or activate a foot switch to cycle the bagger.
Product Detection Sensor
When the product detection sensor detects the product in the bag, the seal bar closes and seals the bag. The sensor is mounted underneath the seal bar and can be moved along the load shelf.
Adjustable Seal Bar Opening
This option reduces the stroke of the seal bar to be slightly greater than the bag opening which increases the packaging speed. Ideal for using small bags.
Articulating Bag Support
This option supports the bag during the sealing process. At the end of the cycle the load shelf tilts down at an angle, dispensing the bag into the next step of the packaging operation.
End of Roll Sensor
This sensor detects when the roll of bags is nearly empty and stops the bagger in order to allow changeover to a new roll of film.
Elevated Machine Frame
The elevated machine frame is designed for those with bags longer than 24” and want to put a conveyor underneath it. This option is also used for tall operators that want to pack products while standing, since the loading height would be greater than 36”.
Increased Pass-Through Size
For packaging items requiring an opening larger than the standard pass-through, the R3200 can be ordered with an increased pass-through size.
Bag Open Sensor
The Bag Open Sensor assures that when a bag is in the load position it is open and ready to accept product.
220V Operation
Works with 220V single-phase electricity. Designed for packaging locations that do not have 120V available, or those that want to use a lower amperage circuit in conjunction with 220V.
Seal Flattener Fingers
Seal Flatteners work to hold the bag taut during sealing to minimize wrinkles.
Air Expeller
The air expeller is a plate with a foam pad. This device presses against the bag prior to sealing, removing excess air.
Custom Air Expeller
Designed to work with large bags and products to remove excess air from the bag.
Static Eliminator
This option removes static electricity that could be in the bags. The eliminator neutralizes the static charge and is especially beneficial with thin bags.
Adjustable Hole Punch
Pneumatic punch that puts a small perforated hole (flutter vent) in the bag, allowing for excess air to escape.
Film Perforator
The film perforator has an upper and lower assembly which creates a vertical perforation along the complete length of the bag. This perforation allows air to vent out of the bag after it has been sealed.
Film Guides
The film guides assure that the packaging material goes straight into the bagger by keeping the film in a fixed position. This option is ideal for narrow bags and poly tubing.
Fan Folded Bag Handler
This fan folded bag handler is designed for use with large bags folded in a box. A benefit of boxed bags is reduced changeover as more bags fit in a box when compared with bags on a roll.
Bag Maker Assembly
Allows the R3200 to use poly tubing, in addition to pre-opened bags on a roll. With poly tubing, the user can change the bag length at the push of a button since the bag is made-on-demand. The assembly applies a bottom seal to the tubing, as well as perforates and opens the material, prior to loading. With poly tubing, the R3200 will run up to 40 bags/min (dependent on bag size, gauge, and product).
Print Registration Sensor
For use with preprinted film to center graphics on the finished package.
Seal Bar with Hang Hole
A seal bar that also creates a hang hole near the top of the bag to allow a package to be placed on a retail display hook.
Chain Bags
More than one bag or compartment can be made out of the Poly Tubing before being separated. A strip of bags can be made.
Tear Notch
This option creates a tear notch which allows a bag to be easily opened by the customer.
Thermal Transfer Printer
If you need to print large text, images, or barcodes on your bag, then a thermal transfer printer is the right solution. Our Videojet thermal transfer printers are available in various widths and have a print resolution of 300 dpi, to accommodate different printing requirements. Additionally, printing software is available in order to make print set-up a breeze.
Inkjet Printer
If you need to print small text, date, time, or logos on your bag then an inkjet printer is the way to go. This compact inkjet printer allows you to print information that is up to 1/2″ high by up to 36″ in length.
Label Printer Applicator
Integrated label printer applicator ties into warehouse management system to print and apply a label directly on the outside of the bag.
Fixed Funnel
The funnel guides the product into the bag. The funnel is mounted above the seal bars and can be used for manual or automatic filling. It is made of stainless steel and comes in a range of sizes.
Accumulating Funnel
The stainless steel accumulating funnel is designed to accumulate parts prior to being dropped into the bag. This type of funnel is optimal when a feeder is used. The accumulating funnel allows the feeder to keep feeding parts while the bagger cycles. It also ensures that multiple parts get dropped into the bag at one time, as the funnel only opens when the bag is in position.
Easy Load Bag Opener—Several features in one!
1. Creates a square or rectangular opening for ease of loading product into the bag. 2. The system physically grips the bag, in order to support heavier products. 3. The bag is stretched tight prior to sealing, to minimize wrinkles in the seal area. 4. Includes a sensor that detects that the film is in the fingers as well as film guides to assist in set-up. 5. Designed for bags 10” or wider. This option requires the Seal Flattener Fingers to be ordered along with it.
Bag Holder
The bag holder is useful for getting a straight seal when packing free-flowing bulk products. It can also be used as an anti-stick device to prevent light bags from sticking to the sealing bar.
Sorting Table
A prep area placed on top of the machine, allowing the operator to prepare the products that will be packaged.
Sorting Table with Frame
A prep area that is placed over the top of the machine. This provides a space for the operator to prepare the products that will be packaged.
Vision Counter
Automatic bulk counting and bagging system combines speed and accuracy for packaging small products. When used together the system can count and bag large quantities of small parts quickly.
Weigh Count Sorting Table
The Weigh Count Sorting table automatically dispenses product into the bagger once the target count has been reached. The Weigh Count Sorting Table has an accuracy of 0.003 oz (0.1 g) and a max bucket weight of 6.6 lbs (3 kg).
Kit Counting Conveyor
The Rollbag Kit Conveyor is designed for guaranteed packaging rates or pace rate for operators. Increase production rates when using this conveyor to package faster, easier, and safer. This equipment allows you to package hardware kits, appliance kits, craft kits, and various parts directly into Rollbag brand pre-opened bag-on-a-roll.
Robotic Feeding
This feature gives the R3200 the ability to communicate and package with a robot for further automation. Robotic Automation is not sold or manufactured by PAC Machinery.
Interface Port with Cable
Allows the bagger to communicate with external devices. When integrating the bagger, it can be set to either master or slave mode. This option includes the integration cable.
Bag Support Outfeed Conveyor
Instead of a load shelf to support the bag, it is possible to use a bag support outfeed conveyor. This conveyor supports and lifts the bags during sealing, then the sealed bags are transported to the left or right side of the bagger. The conveyor can also be configured to transport bags backward underneath the bagger. This conveyor allows the operator to comfortably stand or sit in front of the bagger during packaging.
Outfeed Conveyor
Transports bags from the bagger up to table height. Every cycle, the conveyor indexes one step. Consists of a horizontal section where the bag is dropped and an inclined section which has a height of approximately 35”. Height and angle of inclined section are adjustable. Conveyor is stainless, with casters, in 10″ & 16″ widths, place in front of bagger, (pictured) or to side.
Dual Touch Start Switch
Two switches that must be touched simultaneously in order for the machine to cycle. This ensures hands and fingers are not in the seal area while the machine is cycling.
Light Curtain
Prevents the operation of the bagger when the optical detection field is obstructed. Can also be used to trigger the start of the cycle, once the obstruction is no longer detected.
Touchscreen Cover
A clear plastic cover that protects the touchscreen from dirt, dust, and damage.

ADDITIONAL OPTIONS

Horizontal Perforation
Used to create a perforation on the bag.

Bowl Feeder Counter

Comprehensive Warranty

Light Warning Tower

Wifi Interface

Spare Parts Kit
This kit includes basic consumable and replacement parts for the machine. These parts include PTFE seal bar cover, pressure rubber, and perforation knife.

Safety Circuit

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